Product Details
Transmission And E-Axial Testing
Helps identify losses, faults, and efficiency issues for smooth and uninterrupted operation.
E-Axial Testing
Transmission and E-Axial Testing
Transmission and E-Axial Testing by KAPVL provides comprehensive evaluation of conventional gearboxes and integrated electric drive units, including motor, inverter and gearbox. The system accurately measures torque, speed, efficiency, thermal behavior, NVH, and durability under real-world load conditions, ensuring high performance, reliability, and compliance with global automotive testing standards for both ICE and electric vehicles.
E-Axial Testing
Specifications
- Transmission test rig is for the performance and quality assurance testing for Transmission on the production line.
- It involves a development of testing system of transmission for different online test RPM ratio test, Direction Test, Vibration Test and Run in Test.
- Drive motor is mounted on X direction adjustable system through hydraulic Actuator.
- The system is with NAS 9 Oil filtration system and inline torque and RPM measurement system.
- The Testing software and system is designed on our OWN LOTUS Testing software and real time Automation hardware.
- The LH, RH Brakes and Differential Lock are actuated through pneumatic actuators during the testing.
- The PTO Lever efforts are also tested through load cell attached to the pneumatic actuated arm.
End-to-End Expertise
All-in-one software, engineering, automation and testing
Reliable Testing
Precise, dependable testing for critical systems
Future-Ready Innovation
Smart digital manufacturing integration
On time Delivery and Installation Commitment
Timely delivery and installation as per commitment.
World Class Solution with Cost Effective
Global-standard solutions at optimized cost.
Tests We Perform
We provide accurate and reliable testing for transmission lines and EHV systems to ensure safety, performance, and compliance with industry standards.
- Gear shift & functional testing
- Torque and speed verification
- Load and efficiency testing
- Noise, Vibration & Harshness (NVH) testing
- Motor performance testing (power, torque, speed)
- Inverter and control functionality test
- Thermal and efficiency testing
- Regenerative braking validation
- EOL system integration testing
Pain Points
Without a modernized test bed, you risk:
- Inefficient Testing – Leading to delayed product launches and increased costs.
- Inconsistent Results – Resulting in unreliable data and poor decision-making.
- Competitive Disadvantage – Falling behind industry leaders who leverage advanced testing solutions.
- Inability to Test E-Axles Effectively – Struggling to meet the demands of electric mobility advancements.
Remedies
We understand your challenges and have engineered a solution that makes both transmission and e-axle testing seamless, precise and future-ready.
- Advanced Dyno Control –Ensure precise and repeatable test results with our proprietary dyno controller.
- Real-World Load Simulation – Accurately replicate operational conditions for deeper performance insights.
- Seamless Automation with Orbit T – Streamline workflows, reduce manual intervention, and enhance efficiency.
- Multi-Dyno Control – Optimize resources with a single controller managing multiple dynos.
Transmission & Gearbox Testing
Transmission & Gearbox Testing by KAPVL ensures precise evaluation of torque, speed, efficiency, noise, vibration and durability of manual, automatic and electric drive gear systems. Using advanced dynamometer and control technologies, KAPVL accurately simulates real driving loads and operating conditions, enabling manufacturers to validate performance, reliability and compliance with global automotive standards.
Transmission & Gearbox Testing
- Suitable for manual, automatic, and EV gearboxes
- High-precision torque and speed measurement
- Real driving load simulation
- Improves transmission efficiency and durability
- Reduces development and testing time
- Supports global automotive testing standards
- Modular and scalable system design
- Real-time performance and loss analysis
- Reliable and repeatable test results
- High-performance AC dynamometer
- Closed-loop torque and speed control
- Automated test sequence execution
- Gear shift and load change simulation
- Efficiency, thermal, and loss measurement
- NVH and vibration monitoring support
- CAN, EtherCAT, and Ethernet communication
- Real-time data visualization
- Customizable test profiles
- Wide torque and speed range
- High-accuracy torque and speed sensors
- Dynamic load and inertia simulation
- Fast response servo control system
- High-resolution data acquisition
- Energy regeneration capability
- Low system measurement error
- High thermal stability
- Continuous and peak load operation
Our FAQs
Frequently Asked Questions
Find answers to the most common queries about KAPVL’s drivetrain testing, automation and engineering solutions. This section provides clear, concise information to help you understand our services, processes and expertise, allowing you to resolve your doubts quickly and confidently.
We provide complete solutions in drivetrain testing, automation, software development, engineering & turnkey testing systems.
Yes. We design and deliver custom test benches, automation systems and software tailored to specific customer requirements and components.
We specialize in testing Engines, ECV Programming and Development, EV Motors, EV Batteries, E-Axles, Powertrains, Transmission Systems, and other automotive components.
LOTUS is our in-house testing software designed for automation, data acquisition, analysis, AI & ML-based testing and complete test management.
Yes. We offer turnkey end-of-line testing systems including hot/cold test benches, leak testing equipment, waxing systems & conveyor setups.
